This 1-day Preventive & Predictive Maintenance training course is designed to equip participants with the knowledge and skills to implement and manage effective maintenance programs. The course covers the fundamentals of preventive and predictive maintenance, their benefits, and practical strategies for optimizing maintenance activities. Through interactive sessions, practical exercises, and real-world examples, participants will learn how to enhance equipment reliability, reduce downtime, and extend the lifespan of assets.

OBJECTIVES

• Understand the principles and benefits of preventive and predictive maintenance

• Learn to develop and implement a preventive maintenance program

• Gain skills in using predictive maintenance tools and techniques

• Identify and analyze maintenance needs and priorities

• Enhance equipment reliability and minimize downtime

• Apply best practices for maintenance planning and scheduling

LEARNING OUTCOMES

• Proficiency in preventive and predictive maintenance concepts

• Ability to design and manage maintenance programs

• Improved skills in using maintenance tools and technologies

• Enhanced capability to analyze and prioritize maintenance activities

• Increased equipment reliability and operational efficiency

• Practical experience with maintenance planning and execution

WHO SHOULD ATTEND

• Maintenance managers and supervisors

• Maintenance engineers and technicians

• Reliability engineers

• Plant and facility managers

• Operations managers

• Anyone involved in maintenance planning and management

This comprehensive 1-day course ensures that participants leave with a solid understanding of preventive and predictive maintenance principles and practical strategies to implement and manage effective maintenance programs in their organizations.

Session 1: Introduction to Preventive & Predictive Maintenance

• Welcome and course overview

• Importance of maintenance in asset management

• Definitions and differences between preventive and predictive maintenance

• Overview of maintenance strategies and their benefits

Session 2: Preventive Maintenance

• Principles and objectives of preventive maintenance

• Developing a preventive maintenance plan

• Scheduling and planning preventive maintenance tasks

• Common preventive maintenance activities and procedures

• Case studies of successful preventive maintenance programs

Session 3: Predictive Maintenance

• Introduction to predictive maintenance and its benefits

• Key predictive maintenance techniques: Vibration analysis, thermography, oil analysis, and ultrasonic testing

• Using predictive maintenance tools and technologies

• Data collection and analysis for predictive maintenance

• Real-world examples of predictive maintenance applications

Session 4: Implementing Maintenance Programs

• Steps to develop and implement maintenance programs

• Identifying and prioritizing maintenance activities

• Setting maintenance goals and KPIs

• Integrating maintenance programs with CMMS (Computerized Maintenance Management Systems)

• Group activity: Designing a sample maintenance program

Session 5: Best Practices for Maintenance Planning and Scheduling

• Best practices for maintenance planning

• Techniques for effective scheduling

• Resource allocation and management

• Monitoring and adjusting maintenance plans

• Continuous improvement in maintenance practices

Session 6: Wrap-Up and Action Planning

• Recap of key concepts and techniques

• Developing a personal or organizational action plan

• Open floor for questions and discussion

• Course feedback and evaluation